■熔鹽電加熱器:
熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)電加(jia)熱(re)(re)(re)(re)器(qi)(qi)是(shi)一種(zhong)電加(jia)熱(re)(re)(re)(re)設備(bei),用(yong)于對流動(dong)的(de)液態(tai)、氣態(tai)介(jie)(jie)質的(de)升(sheng)溫、保溫、加(jia)熱(re)(re)(re)(re)。熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)電加(jia)熱(re)(re)(re)(re)器(qi)(qi)利(li)(li)用(yong)特殊(shu)管狀電熱(re)(re)(re)(re)元(yuan)件(jian)結合法蘭集(ji)束的(de)形式與(yu)壓(ya)力容(rong)器(qi)(qi)組成(cheng)(cheng)一個(ge)供熱(re)(re)(re)(re)整(zheng)體,利(li)(li)用(yong)加(jia)熱(re)(re)(re)(re)二元(yuan)熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)或三元(yuan)熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)作(zuo)為(wei)加(jia)熱(re)(re)(re)(re)介(jie)(jie)質。一般這(zhe)種(zhong)加(jia)熱(re)(re)(re)(re)方式與(yu)熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)罐組成(cheng)(cheng)一個(ge)整(zheng)體,當常溫下的(de)硝鹽(yan)(yan)(yan)(yan)(yan)倒入熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)罐中以后(hou),利(li)(li)用(yong)熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)罐內(nei)的(de)少量(liang)電熱(re)(re)(re)(re)元(yuan)件(jian)給(gei)(gei)其預熱(re)(re)(re)(re),使之(zhi)變為(wei)液態(tai),然(ran)后(hou)通過熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)泵抽取熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)往加(jia)熱(re)(re)(re)(re)器(qi)(qi)內(nei)部流,進一步給(gei)(gei)熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)增(zeng)溫,到達熔(rong)(rong)(rong)(rong)鹽(yan)(yan)(yan)(yan)(yan)加(jia)熱(re)(re)(re)(re)器(qi)(qi)出(chu)口(kou)處已(yi)經基本完成(cheng)(cheng)加(jia)熱(re)(re)(re)(re)的(de)目的(de),并與(yu)用(yong)戶的(de)用(yong)熱(re)(re)(re)(re)設備(bei)形成(cheng)(cheng)一個(ge)循環的(de)整(zheng)體,源源不(bu)斷的(de)給(gei)(gei)其加(jia)熱(re)(re)(re)(re),從(cong)而滿足工藝的(de)要求。
■熔鹽電加熱器應用范圍:
熔鹽電加熱器廣泛應用于儲能、儲熱、火(huo)電調峰、化肥、三聚氫胺、氧(yang)化鋁等高溫(wen)加熱生產工藝(yi)。
■熔鹽電(dian)加(jia)熱器控(kong)制系統概述(shu):
1、有常規的電氣保(bao)護,如流量和短路保(bao)護等(deng)。
2、有一(yi)套獨立于溫(wen)度控制的超溫(wen)報警系統,當電加熱器(qi)內部溫(wen)度超過計定值時,它將不可(ke)自動復位地關閉電加熱器(qi),并(bing)輸出一(yi)個觸點信(xin)號(hao)。
3、有一套獨立(li)的低(di)液位報(bao)警,當液位低(di)于要求值時(shi),它(ta)將自動關閉(bi)電(dian)加熱(re)器,并輸出一個信號。
4、提供數(shu)個聯(lian)鎖(suo)接口,以(yi)便和其(qi)它設備如泵(beng)、流(liu)量(壓力(li))開關等裝置(zhi)聯(lian)鎖(suo),確保加熱器加熱時有一定(ding)流(liu)量的(de)介質在流(liu)動,保證(zheng)系統的(de)安全(quan)。
5、控(kong)制可以(yi)向DCS系(xi)統提供加熱系(xi)統處于運(yun)行、停(ting)止(zhi)、超溫報(bao)警、液(ye)位信(xin)號(hao)(hao)(hao)(低液(ye)位報(bao)警)、互鎖狀(zhuang)態、溫度信(xin)號(hao)(hao)(hao)(4~20mA)等信(xin)號(hao)(hao)(hao),除溫度信(xin)號(hao)(hao)(hao)外,它(ta)們(men)均為無源觸點(dian);可以(yi)接受DCS發出的啟動、停(ting)止(zhi)操作命令,要求的觸點(dian)容量亦為220V 1A。
6、具有(you)PID溫(wen)度調節功(gong)能(neng),加熱(re)系統(tong)可以通過程序(xu)設置介質的(de)(de)升溫(wen)曲線,并能(neng)在流量不足或(huo)停止加熱(re)后(hou),根據(ju)工藝(yi)要求控(kong)制(zhi)(zhi)泵,本控(kong)制(zhi)(zhi)系統(tong)采用多級控(kong)制(zhi)(zhi)技(ji)術,即把加熱(re)器分(fen)成幾組,其中一(yi)組也就是很(hen)大的(de)(de)一(yi)組可以無(wu)級調壓,根據(ju)出(chu)口溫(wen)度,經(jing)運(yun)算后(hou),控(kong)制(zhi)(zhi)系統(tong)自(zi)動控(kong)制(zhi)(zhi)加熱(re)器每組的(de)(de)通斷和另一(yi)組加熱(re)器的(de)(de)輸(shu)出(chu)功(gong)率,達到無(wu)級調功(gong)。這樣,能(neng)很(hen)有(you)效地達到提高控(kong)溫(wen)精(jing)度的(de)(de)目(mu)的(de)(de)。